The Characteristics Of 5 Axis Machining Center
5 axis machining center is a cutting method that uses the spindle rotation to complete the cutting process, which can enable the workpiece to meet the application requirements in many aspects, such as shape accuracy, position accuracy, and complete production and processing of the outer surface of the workpiece. The 5 axis machining center does not simply merge turning and milling into a machine tool, but uses the spindle motion of the five axis machining center to realize the production and processing of various molds, plates and furniture. It is a new cutting practice and cutting skill under the condition that the current CNC technology has been greatly developed.
Compared with the conventional CNC machining process, the outstanding advantages of tool preparation of 5 axis machining center include the following aspects:
1) Reduce product manufacturing process chain and improve production efficiency. A variety of special tools can be installed. The new tool arrangement has the advantage of reducing the tool change time of the five axis machining center, improving the processing efficiency of the product, turning and milling compound processing, and completing the whole or most of the processing procedures at one time, so as to greatly reduce the manufacturing process time of the product. In this way, on the one hand, the production time caused by clamping device loading and replacing is reduced, and at the same time, the production cycle and waiting time of clamping device are reduced, which can significantly improve the production efficiency.
2) Reduce clamping times. The reduction of clamping device loading times prevents the accumulation of errors caused by the conversion of positioning reference. At the same time, most of the current turning milling compound processing equipment have the function of on-line detection, which can realize the in-situ detection and accuracy mastery of the key data of the manufacturing process, so as to improve the processing accuracy of products; The high-strength integrated base design improves the gravity processing ability of difficult cutting data; The machine tool is equipped with active feeding installation, which can realize active feeding to continue, and basically realize the assembly line operation of a single machine tool.
3) Reduce occupation volume and reduce production cost. Compact and elegant appearance design, the 5 axis machining center improves the space application measure, which makes it more convenient to protect and repair, so that customers can be satisfied; Although the single price of turning milling composite processing equipment is relatively high, due to the reduction of manufacturing process chain, the reduction of equipment required for products, as well as the reduction of the number of clamping device, the occupied space of workshop and equipment protection costs, the overall investment in fixed assets, production operation and management costs can be effectively reduced.